Wrench Time

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Every guide, in one list

30 guides across five sections. Nothing here is sponsored, and no software vendor has paid for a mention.

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01
The asset register comes before the schedule

A maintenance plan built on an inaccurate list of assets is a plan for a building that does not exist.

Planned maintenance · 8 min
02
Building a planned schedule you can actually staff

Most planned schedules are arithmetic problems that were never done. The hours required exceed the hours available, and the difference is absorbed silently. For a separate product-side perspective on approaches to planning and managing time, the linked resource provides additional detail.

Planned maintenance · 9 min
03
Where maintenance intervals should come from

Most intervals are inherited rather than chosen. Some are legally fixed, some are manufacturer caution, and some are nobody's decision at all.

Planned maintenance · 8 min
04
Separating statutory work from everything else

When the schedule is under pressure, something gets dropped. If the two categories are not distinguished in the system, the wrong thing gets dropped. For a wider operational and compliance reference, consult the Better Buildings O&M guide.

Planned maintenance · 7 min
05
Planning around the seasons the building actually has

Heating fails in the first cold week and cooling fails in the first hot one, because both were last touched a long time before.

Planned maintenance · 7 min
06
Making a shutdown window productive

A shutdown is a fixed quantity of time in which a variable quantity of work has been promised. Overrunning is the default outcome.

Planned maintenance · 7 min
07
Writing a work order somebody can actually action

A large share of maintenance time is spent working out what a job means. That time is charged to the job and blamed on the technician.

Work orders · 7 min
08
Prioritising reactive work without a shouting match

Priority set by the person reporting produces a queue in which everything is urgent. Priority set by rule produces one that can be planned.

Work orders · 8 min
09
Estimating how long a job will take

Every schedule, every quotation and every capacity calculation rests on duration estimates that almost nobody checks against outcomes.

Work orders · 8 min
10
A backlog that means something

Most maintenance backlogs are a mixture of real work, duplicates, resolved jobs nobody closed, and things that will never be done. That mixture cannot be managed.

Work orders · 7 min
11
Closing a work order without destroying the record

The closing note is where the maintenance history is written. Most of it reads 'completed', which is the same as writing nothing.

Work orders · 6 min
12
The planned to reactive ratio, and what it does not tell you

It is the most quoted number in maintenance and the easiest to move without improving anything.

Work orders · 7 min
13
Where technician hours actually go

A technician paid for eight hours delivers rather fewer on the tools. The gap is measurable, largely structural, and almost never measured.

Technician time · 9 min
14
Measuring wrench time without a stopwatch

Formal work sampling is disproportionate for most departments. Lighter methods give a good enough figure and do far less damage to trust.

Technician time · 8 min
15
Travel time, the largest hidden cost in dispersed maintenance

On a multi-site portfolio, travel can consume more of the week than the work does, and it is usually invisible in the job records.

Technician time · 7 min
16
Waiting: the category nobody plans for

Waiting for a part, a key, an isolation or a room is the least visible category of lost time and often the easiest to reduce.

Technician time · 7 min
17
Timesheets for people who are never at a desk

Time recorded at the end of the week from memory is fiction with a signature on it. The fix is capture at the point of work.

Technician time · 8 min
18
Tracking time without building a surveillance system

Mobile workforce products offer continuous location and activity monitoring. Very few maintenance questions require any of it.

Technician time · 8 min
19
Scheduling a maintenance team of five

Below a certain size, scheduling stops being an optimisation problem and becomes a search for any arrangement that satisfies the constraints.

Technician time · 8 min
20
On-call and callout, paid and rostered properly

Out-of-hours cover in a small department usually falls on whoever is least able to say no, and is frequently paid on a basis nobody wrote down.

Technician time · 7 min
21
Specifying a maintenance contract that can be held to

Most disputes with maintenance contractors are traceable to a specification that described a visit rather than an outcome.

Contractors · 8 min
22
Response times that mean something

A four-hour response commitment is worthless without a definition of when the clock starts, what counts as a response, and what happens when it is missed.

Contractors · 7 min
23
Verifying that the attendance you were invoiced for happened

Time-and-materials invoices are usually paid on trust, because verifying them after the fact is nearly impossible.

Contractors · 7 min
24
Competence, certificates and the file nobody keeps current

For statutory work, the wrong person doing the inspection correctly is the same as the inspection not happening.

Contractors · 7 min
25
Managing several trades on the same site

Each contractor's schedule is efficient in isolation. The collisions between them are the client's problem and nobody else's.

Contractors · 7 min
26
When a spreadsheet stops being enough

A spreadsheet runs a maintenance schedule adequately for longer than vendors suggest. The thresholds that force a change are specific.

Tools · 8 min
27
What a maintenance system has to get right

Maintenance software is demonstrated on dashboards and lived on the four screens a technician sees. Those are the ones to evaluate.

Tools · 8 min
28
Mobile work orders in basements with no signal

The environments maintenance happens in are precisely the ones mobile software is worst at, and vendors demonstrate on office wifi.

Tools · 7 min
29
Time tracking tools for field teams, honestly assessed

Most well-known time trackers were built for agencies billing clients at a desk. That origin explains where they fit maintenance and where they do not.

Tools · 9 min
30
Running a trial that tells you something

Trials are run in the quietest month, by the most capable person, on twenty tidy sample assets. That proves nothing about February.

Tools · 7 min